Roll Die Cutting Machine

Introduction: 

FD series automatic roll die cutting machine based on international advanced technology, has a high stability, high safety performance, high precision of the finished product, it’s widely used in paper packaging, such as paper box and so on. It adopts micro-computer, human-computer control interface, servo positioning, alternating current frequency converter, automatic counting, manual pneumatic lock plate, photoelectric correcting deviation system, electromagnetic cluth, centralized oil lubrication, overload protection and distinctive gearing.  So it gurantees smooth operations of returning paper and feeding paper, precise positioning and oderly withdrawing. All the key parts and controls of the machine are imported. Such installation can realize the machine in steady pressure, precise positioning, smooth moving, saftey and reliability.

Technical Specification

Model

970x550(640)

FDZ1080x640

FDZ1200x640

FDZ1400x780

Customized

Max Cutting Area

940x520mm(610)

1050x610mm

1160x610mm

1350x750mm

Max Paper Widht

950mm

1060mm

1180mm

1380mm

Cutting Precision

±0.10-0.2mm

Paper Gram Weight

120-400g/㎡/ 120-600g/㎡

120-600g/㎡

Production Capacity

100-180 times/min

80-130 times/min

Air Pressure Requirement

0.6Mpa

Air Pressure Consumption

0.25m³/min

Max Cutting Pressure

150T/280T

280T

Max Roller Diameter

1600mm

Stable Running Power

11KW

11KW

14KW

14KW


Main structure

1.Worm Gear Structure: Perfect worm wheel and worm transmission system ensures the powerful and steady pressure and makes the cutting accurately while the machine runs with high speed, has features of low noise, smooth running and high cutting pressure

Main base frame, moving frame and top frame are all adopts high strength Ductile Cast Iron QT500-7, which has features of high tensile strength, anti-deformation and anti-fatigable.

2.Lubrication System:  Adopts forced lubrication system to ensure main driving oil supply regularly and reduce friction and prolong the machine life, machine will shut down for protection if oil pressure is low. The oil circuit adds a filter to clear the oil and a flow switch to monitor lacking oil. 

3. The die-cutting force is provided by a 7.5KW inverter motor driver. It is not only power-saving, but also can realize the stepless speed adjustment, especially when coordinate with the extra large flywheel, which make the die-cutting force strong and steady, and the electricity can be further reduced.
Pneumatic clutch brake: through adjust the air pressure to control the driving torque, low noise and high brake performance. The machine will shut down automatically if overload happened, response sensitive and fast.

4.Electrical control pressure: accurate and fast to achieve die-cutting pressure adjustment, The pressure is automatic adjusted through the motor to control the four feet by HMI.It is very convenient and accurate.


5.It can die-cut according to the printed words and figures or simply die-cut without them. The coordination between stepping motor and photoelectric eye which can identify colors assures the perfectly fit of the die-cutting position and figures. Simply set the feed length through the micro-computer controller to die-cut the products without words and figures. 

6.Electrical cabinet

Motor: Frequency converter controls the main motor, with features of low energy and high efficiency. 
PLC and HMI: screen display the running data and status, all of the parameter can be set through the screen. 
Electrical control system: adopts micro computer control, encoder angle detect and control, photoelectric chase and detect, achieving from paper feeding, convey, die-cutting and delivering process automatic control and detect. 
Security devices: machine alarming when failure happens, and automatic shut down for protection.

7. Correction Unit: This device is controlled by Motor, which can fix and adjust the paper in a correct position. (left o right)

8. Die cutting department adopts pneumatic lock version of the device to avoid come off from the machine.
Die cutting plate: 65Mn steel plate heating treatment, high hardness and flatness.
Die cutting knife plate and plate frame can be take out so that it can save plate-changing time.

9. Paper blocked alarm: the alarm system makes the machine stop when paper feeding blocked.

10.Feeding Unit: Adopts chain type pneumatic roller unwind, tension controls unwind speed, and that’s hydraumatic, it could support at least 1.5T. Max roll paper diameter 1.6m.

11.Load material: Electric roll material loading, which is easy and fast. The two rubber covered rollers are controlled by Traction Motor, so it’s very easy to make paper go forward automatically.


12.Automatically fold and flatten the cornering materials at the paper core. It realized the multistage adjustment of the folding degree. No matter how bent the product is, it can be flatten or refolded towards other directions.

13.Feed material: the photoelectric eye tracking system assures the synchronization of material feeding and die-cutting speed.

14. By the action of the entity induction switch, finished product will be automatically lowered down to remain the height of the pilling paper unchanged, during the whole die-cutting process, manual paper-taking is not needed.

Option. Feeding Unit: Adopts and hydraumatic shaftless, it could support 3’’, 6’’, 8’’, 12’’. Max roll paper diameter 1.6m. 

Electric Configuration

Stepper Motor

China

Pressure adjusting motor

China

Servo driver

Schneider(France)

Color Sensor

Sick(Germany)

PLC

Schneider(France)

Frequency converter

Schneider(France)

All other electrical parts

Germany

Photoelectric switch

Germany

Main air cylinder

China

Main Solenoid valve

AirTAC (Taiwan)

Pneumatic clutch

China

Main bearings

Japan